Occupational Hygiene · Air

Welding fume monitoring

We measure how much welding fume your welders breathe, including metals such as manganese, nickel and chromium, and compare the results with WorkSafe's exposure standards. The report explains what to change to reduce exposure.

Welding fume monitoring

The International Agency for Research on Cancer (IARC) classifies welding fume as a cause of cancer in humans (Group 1), so any business that welds needs to understand and control its welders' exposure. We measure exposure during normal welding tasks, compare the results with the workplace exposure standards, and give you clear, practical steps to reduce it.

A MAIOH-qualified occupational hygienist collects the samples with calibrated personal sampling pumps, using standard NIOSH methods (7300 and 7303). The samples are analysed by IANZ-accredited partner laboratories.

What we assess

  • Personal air sampling for total welding fume and metals
  • Individual metals: manganese, nickel and hexavalent chromium (Cr VI)
  • Comparison with WorkSafe's workplace exposure standards
  • Checks on how well your fume extraction (LEV) is working
  • Recommendations on processes, extraction and respiratory protection

Materials and processes

What is in welding fume depends on the metal being welded and the rods or wire used. We assess mild steel, stainless steel and aluminium welding, and pay particular attention to manganese (which can affect the nervous system), nickel and chromium compounds (which can cause cancer) and ozone (which irritates the lungs).

What you receive

Your welding fume report

  • Fume exposure results for each welder sampled
  • Results for individual metals (manganese, nickel, chromium VI), where relevant
  • Area samples showing how well ventilation is working
  • A check that extraction and respirators suit the task
  • Comparison with exposure standards, with carcinogens flagged
  • Lab certificates from IANZ-accredited laboratories

Get in touch

Need welding fume monitoring?

Tell us the welding processes, the materials and how many welders you have. We'll recommend a sampling plan and send you a quote.